| How To Start Manufacturing Your Products On A Larger Scale

Posted in Manufacturing at 1:00 PM by Loftis Consulting

If your startup business is already up and running, congratulations; you’ve already achieved a great deal through plenty of determination and hard work. However, if your company produces products; you’ll need to increase your production volume for the business to continue to grow, and your manufacturing will have to expand to a larger scale.

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Location

The first thing you’ll need to choose is the location and size of the new manufacturing space; it’s important you pick a place wisely. Consider how much square footage you’ll need for all the machinery and production line to fit. You’ll also have to take into account room for storage of materials and finished stock, along with a contingency, for furthermore expansion.

As for location, think about how accessible the area is for materials and clients to get to, and for your finished products to leave after a sale. If you choose to have a separate location to house your stock, bear in mind the distance it resides from the factory and business. Renting a larger space, that can already facilitate your machinery, equipment, office space, and your staff is a wise decision. And, ensuring there is room left over for even more growth of the business, could potentially save you money in the future; so plan carefully.

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Image found here: https://www.pexels.com/photo/adult-artisan-black-and-white-concentration-300337/

Equipment

It’s more than likely that you know exactly what equipment, machinery and facilities you need to expand, which is a crucial step in your expansion. Your manufacturing resource planning should be extremely detailed, so you know the exact cost of any new machinery, you’re going to buy and exactly where it will fit into the new space. You’ll also need to plan the cost of training, or employing qualified staff to run it successfully, with the knowledge of the equipment’s production capabilities firmly in your mind.

When it comes to your new machinery, or, perhaps the equipment you already have and will continue to use; you need to plan out the smartest way to maintain and run them. It’s important that everything is in optimum condition from start to finish, so consider the logistics of onsite maintenance and finishing; you can learn more from Reliant Finishing Systems and ensure you’ll have everything set up and ready to go on day one of production.

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Scheduling

Once you’ve found the correct environment, and your machinery is set up and ready; you’ll need to ensure that tight scheduling is in place. Everyone who works within your new production line needs to know exactly where to be and when, as it’s essential for both effective production and safety. Think about the capacity and constraints of your business and don’t push them too far, too soon; gradual growth, so you get an understanding of the new business, is the best way to move forward.

The timing of when materials are to be delivered need to be deliberate so that the suitable equipment and members of your team are there to unload and everything goes in the correct areas. Knowing what you have available and where it is, will keep everything running as smoothly as possible. And, if there are slip ups, you’ll be able to find out who or what is accountable with ease. For more information on the importance of scheduling, take a look here: https://asprova.net/2014/08/27/why-is-production-scheduling-necessary/.

| Buying Heavy Machinery: What You Need To Know

Posted in Manufacturing at 1:00 PM by Loftis Consulting

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Thinking of buying some heavy equipment for your business? Given such machinery isn’t cheap, finding the right equipment for you is vital. Here are a few considerations worth making before you commit to a purchase.

 

Make Sure Your Staff Are Trained Up

Machinery comes with a lot of health and safety risks with some of it requiring a license or ‘red card’ to operate. In such cases you and your staff may need to take a course. Sites such as www.citrustraining.co.uk can organiZe these courses. When counting up the costs of new machinery, make sure to include the cost of training into your budget.

 

Go Second-Hand to Save Costs

As with most things in life, new is always pricier. Finding a second hand dealer could save you a lot of money. The machinery may not have the same capabilities as some modern equipment, which is something to take into account, but could be all you need for your business. Another option to consider is renting machinery if you don’t need it on a permanent basis. Rental companies will regularly service machinery for you so that it’s always in tip-top-condition, although you may end up with a different brand of machine each time, which could mean having to spend time training oneself up in each instance.

 

Check The History

It’s always handy to know where the machine has come from, especially when buying from a second-hand dealer. You don’t want to end up with stolen equipment, or faulty equipment that could be dangerous. Most reputable sellers will be able to give you a full run-down on the history of the machine. From here you’ll be able to find out when it was last used, for how long and who by (a tip for buying trucks – always look up the VIN).

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Inspect In Person 

Buying over the web without having seen the piece of kit in the flesh is always a bad idea. Always, try to see the machine in person so that you can gage its condition with your own eyes. You may also be able to get a demo by buying this way, so that you can see what the equipment is like in action. Having to do this could limit you by location, but you don’t really want to buying from overseas anyway as any lower purchase costs will be made up by higher delivery costs.

 

Read Reviews

It’s always a good idea to read customer and professional reviews online – this site http://www.equipmentworld.com/review/ has an example of some. This will ensure that you’re getting the right machine for you and that there aren’t any hidden cons that you might have overlooked. User reviews may be able to tell you popular long-term faults to look out for. Also worth looking up is reviews and testimonials of individual sellers. Most heavy equipment sites will allow reviews on social media and Google plus – check that the reviews are mostly positive and that there seems to be a steady sales rate.

| From Home to Factory: How to Grow a Product With Mass Production

Posted in Manufacturing at 1:00 PM by Loftis Consulting

Mass production is often something that is associated with big-league businesses. Companies like Microsoft, Hasbro and Sony are probably some of the names you think of when it comes to mass production. A company like Microsoft has to push out everything from Xbox computer game consoles to discs of their latest copy of Windows.

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But even if you’re currently working at home and crafting products out of plastics and papers for your customers, that doesn’t mean you have to stop dreaming about mass production and getting your products into the hands of a global audience. In fact, it could be easier than you imagined having your products mass produced and sold to everyone in the world.

If you believe that you have a truly great product in your hands that you produce by yourself, then read on to find out how you can grow your product with the help of mass production.

 

Personal Storefronts

Unless you already have your very own storefront to sell your products, you’re probably relying on a third-party service such as Etsy. Although it’s probably enough for your current workload, customers will take you more seriously if you have your own storefront or website. In addition to having a personalized store to show all your products, it’s easier to remember and you won’t have to pay additional fees or operating costs to another company.

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Contact Manufacturers

You don’t have to own a company to start mass producing. All it takes is a phone call or email to a third-party manufacturer, and after a couple of successful talks and meetings, you might be able to strike a deal to have something mass produced according to your specifications. Unless they’re a turnkey solution, you might have to invest in other services such as mould tool services, sourcing raw materials, and possible distribution and storage. These manufacturers are professionals so you’re going to be paying more money for their services, but the quality you get will undoubtedly be better than the alternatives.

 

Supply and Demand

You’re not going to make much money if you mass-produce a product that hasn’t been tested in the waters. Ensure that you have enough attention and interest in your products before you sign that contract to mass produce your items so that it doesn’t go to waste. A handful of sales aren’t enough. You’re going to need to be selling out on a regular basis with a huge log of back orders to warrant setting up a deal with a manufacturer.

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Mass Production from Home

Using new technology such as a 3D printer is another way of mass producing. The quality might not be as great as a third-party manufacturer and you can only work with certain materials, but it’s arguably the cheapest and easiest way of pumping out your products without having to sign a contract or worry about the logistics of storage and delivering your items. 3D printers don’t cost very much and the price of operating and maintaining them is going down as the years go by, making it a viable choice for a small-time designer that works from home.

| Built to Last! Save Money on Your Manufacturing Startup

Posted in Manufacturing at 5:00 PM by Loftis Consulting

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Of all the startup types out there, manufacturing is definitely one of the most expensive. There are a lot of businesses out there that you can actually start with little or even no capital. Manufacturing isn’t one of them!  So it’s vital that you find ways to save money. This doesn’t mean you should be cutting corners. But when you’re devising a business plan for this endeavor, you need to start thinking seriously about the ways in which you can make your capital amount go as far as it can. Here are a few of the ways in which you can do this.

 

Recycled Materials

The materials you use to make your products can come from a variety of sources. You need to look toward the more sustainable, recycled market. This can often work out much cheaper for you. Another thing you need to keep in mind is that possibility of you recycling your own raw materials. Manufacturing often sees a lot of excess material – make sure you find ways to use all of it.

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Second-Hand Equipment

You don’t have to buy all of your equipment brand new and at full price. This may seem like the obvious thing to do, probably because “second-hand” is often used as some sort of dirty word in business. But if the equipment has been checked and is working fine, then this can be a great way of saving money. You could look into getting some used compressors, for example, which can save you a lot of money on one of the most expensive items in any manufacturing business.

 

Outsourcing

“Outsourcing” is another word that is often treated as a dirty one in this line of work. But outsourcing is often a necessity for businesses that need to save money – and can also get you the best quality of output, as well. Outsourcing certain jobs brings you flexibility and saves you money, allowing you to get the job done without having to hire the amount of employees you would need to do it in-house. Remember: employees are the most expensive long-term investment you’ll make.

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The Factory Lease

Don’t be afraid to look for out-of-town factories that can often be much cheaper than factories in the city. But remember that these will often require you to pay more when it comes to shipping things to and from your workplace. Consider all of the costs associated with your property decision. And when it comes to the lease itself, you shouldn’t assume that you can’t negotiate a better deal. It’s often easier to negotiate a factory lease than it is to negotiate residential leases.

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Built to Last

Earlier, I wrote that you shouldn’t be cutting corners. By that, I meant that you need to save money but without sacrificing quality too much. Because you also need to start seeing these assets as an investment. If the things you’re buying aren’t going to last very long and can’t keep up with the work you need them to do, then you’re making a bad investment. In the long run, it can end up costing you even more money. So be very careful with your money-saving methods.


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